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FZ-D 20L Automatic Fermenter

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VESSEL

Total Volume

20Liters

20Liters

Working Volume

14Liters

14Liters

Construction

> Aspect Ratio:2:1 > Code Ratings:ASME/CE > Vessel Access:Headplate

> Material of construction:316L SS > Vessel Pressure 40 PSIG,Full Vacuum  > Finish:15Ra electropolished interior[standard]

Agitation

Drive:Top drive,Double-mechanical seal

Speed

100-800RPM

100-700RPM

Impellers

(2)Rushton-Style impellers

Baffles

Standard:(4)Removable,316 L stainless-steel.Optional:Baffle plug kit

PORTS

Headplate

> (4)PG13.5 [light, Level 1 sensor/spare, Level 2 sensor/spare, septum/spare]

> (4)1.5 in NBS connect sanitary style [pressure transducer/spare, exhaust, and (2) spray balls/septums/spares]

Upper side wall

> (7) 1.5 in NBS connect sanitary style [gas overlay/spare, vessel rupture device, and (4) addition valves/spares]

> (1) 3 in NBS connect sanitary style [vessel sight glass]

Lower side wall

> (7) 1.5 in NBS connect sanitary style [RTD, sample/spare, pressure guage/spare, sparger/spare, and (3) DO/pH/Redox or combinations thereof]

Bottom

(1) 1.5 in NBS connect sanitary style [radial diaphragm drain valve]

CONTROLLER

Control station

Controls one vessel with 32 control loops. Stores 10 recipes and eight process variables for trend graphing.Includes an industrial touchscreen monitor/user interface, three built-in pumps, and connections for all utilities and communication signals

Touchscreen

interface/display

38 cm (15 in) Industrial touchscreen  interface/display

PUMPS

Standard, options & control

Standard: Three built-in, assignable, peristaltic pumps. Control modes: Off, Prime, Base, Acid, Foam, Level 2 Wet, Level 2 Dry, Volume Add, Volume Harvest

Optional: Two external variable-speed pumps can be added

Speed

Pumps 1, 2 and 3: 100 rpm Fixed-speed duty cycle, ability to view total pump flow rates

PIPING SKID

Construction

> Material of construction: 316L stainless steel

> Gaskets/O-Rings: Class (VI) EPDM and Silicon

Aeration

Standard: 1 Thermal Mass Flow Controller (TMFC) with flow rates up to 2 VVM and built in four-gas control (4 solenoid valves) Optional: Rotameter or 2nd, 3rd, or 4th TMFCs for individual gas control)

Gas inlet

Sparger/overlay filter housing with 0.2 µ absolute disposal filter. Overlay valve optional

Exhaust line

Standard: Line designed for minimal backpressure. Includes heater and 1.2 µ nominal exhaust filter and housing, with manual backpressure regulator

Optional: Automatic backpressure  control

Temperature control line

 

> All systems come with automatic sterilization program

>Operating temperature control range 10 °C above water supply temperature to 80  °C

> Line designed to achieve 1 °C/minute temperature rises, in the 30 °C - 50 °C range

> Optional: Glycol/chiller heat exchanger designed to remove 100  watts/L

Load cell

Provided for measuring vessel volume

SENSOR

Options

> pH/DO sensor kits

> Redundant pH/DO sensor kits

> Redox sensor kit

DIMENSIONS

(W x D x H)

116 x 86 x 151 cm (45.5 x 34.0 x 59.5 in)

ADDITIONAL OPTIONS

> Spray balls > Foam/level kits > Turbidity sensor/transmitter

> Utility prefilter/regulator kit  > Transfer lines > Sterile sampling kit

> Addition vessels > Marine and pitched-blade impellers

> 1 or 7 port septum > Mobile headplate lift > Scales for addition vessel

> Validation packages > Additional sight glass > Vessel passivation

REQUIREMENTS

&CONNECTIONS

UTILITY

Process air/gases

O2, N2, CO2

30 PSIG , 32 SLPM

 

30 PSIG , 64 SLPM

 

Instrument air

80-100 PSIG , 2 scfm (56.5 SLPM)

Process steam

35 PSIG, 10 lb/hr

Utility steam

35 PSIG , 30 lb/hr

35 PSIG, 35 lb/hr

Facility water

30PSIG,1 gpm

Water return

Less than 15 PSIG back pressure

Clean condensate

Gravity drain

Biowaste

Gravity drain

Glycol/chiller

30PSIG 1 GPM

30PGIG 2 GPM

Electric

208-230 V AC, single phase, 50/60 Hz, 20 A

INPUT/OUTPUT

CONNECTIONS

&

COMM PORTS

(Built into the back panel of Master Control Station)

External Devices

Seven analog inputs and seven analog outputs for your external devices such as analyzers, sensors, external pumps, etc. (Reduce by 1 input & output for each additional TMFC added)

2 USB Ports

Import firmware/software  upgrades and  export

trend data. Connect an optional 8-port serial box for accessories requiring serial  connections

Comm. Port

For optional BioCommand/SCADA software



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